EN
Industrial production essential oil distiller
Type：RY-JYTQ
Total Volume：500L,1000L,2000L,3000L,5000L
Material：SUS304 Stainless steel
Heating method: Steam heating
Distillation method: Water-separated distillation & water co-distillation
Product Advantage
Industrial Essential Oil Distillation — Working Principle
Aromatic plant material is loaded into the distillation kettle and heated by saturated steam. The steam penetrates the material, carrying volatile oils upward into a multi-stage condenser. Rapid cooling produces an oil-water mixture that flows to a gravity-based multi-stage separator. Light essential oil is automatically collected, while aromatic hydrosol is partially refluxed for re-distillation to maximize yield. After distillation, the pneumatic door automatically discharges residue. The entire process operates under sealed negative pressure with no oil volatilization loss, forming a fully automated closed-loop system.
Industrial Essential Oil Distillation — Key Features
1. Large-Scale Production: Single kettle capacity 500L–5000L; multi-kettle parallel for 24/7 continuous production. Mechanized feeding/discharging with pneumatic quick-opening door for automatic residue discharge.
2. Hydrosol Reflux Re-Distillation: Automatic reflux system recovers residual volatile oils, increasing oil yield by 15%–30% over single-stage distillation. Hydrosol can be separately collected as a by-product.
3. Multi-Stage Continuous Separation: Gravity-based multi-stage oil-water separator with real-time stratification. All trace essential oils recovered; high purity, minimal impurities.
4. Fully Automatic PLC Control: Centralized touch-screen control of temperature, steam pressure, cooling water, and liquid level. Parameter storage, fault alarm, and fully traceable production data.
5. GMP-Compliant Materials: All contact surfaces SUS304/316L stainless steel with mirror polish. CIP online cleaning system for rapid material changeover with no cross-contamination.
6. Energy-Efficient Design: Closed-loop cooling water circulation with cooling tower. Negative pressure sealed exhaust recovery system prevents aroma loss and keeps the workshop clean.
7. Flexible Operation & Raw Materials: Supports atmospheric or vacuum low-temperature distillation. Compatible with flowers, herbs, fruit peels, and aromatic rhizomes. Both batch and continuous modes supported.
Industrial Essential Oil Distillation — Technical Specifications
Parameter |
Technical Specification |
Contact Material |
SUS304 / SUS316L Stainless Steel, internal and external mirror polish (GMP Compliant) |
Effective Volume (Single Kettle) |
500L / 1000L / 2000L / 3000L / 5000L (multi-kettle parallel customizable) |
Heating Heat Source |
Saturated steam heating (boiler included; heat transfer oil heating customizable) |
Distillation Method |
Atmospheric steam distillation; optional vacuum low-temperature distillation module |
Condensation Form |
Multi-group tubular water-cooled closed-loop circulation condensation |
Separation Mode |
Continuous multi-stage gravity oil-water automatic separation |
Supporting Systems |
Hydrosol reflux, closed cooling water circulation, negative pressure exhaust recovery, CIP online cleaning |
Feeding and Discharging |
Manual feeding / screw conveyor auto-feeding; pneumatic quick-opening door auto-discharge |
Operating Mode |
Single-kettle batch / multi-kettle parallel continuous mass production |
Control Mode |
PLC fully automatic centralized control, parameter storage, automatic fault alarm |
Applicable Raw Materials |
Flowers, herbs, fruit peels, aromatic rhizome plant materials |
